New patented system promises zero chemical usage, significant reductions in water and energy consumption, and higher sugar recovery for a sustainable future in the sugar industry.
Taylormade Renewables Limited has marked a significant milestone in the Global Sugar Industry by securing a patent for its groundbreaking, next-generation sugar manufacturing process. This innovative system, announced by the company on Wednesday, June 18, promises to redefine sugar production by moving away from conventional, chemical-heavy, and energy-intensive methods towards a modular, chemical-free, and highly efficient approach.
The patented process leverages Taylormade Renewables' proprietary technologies: TRL ZEO-MEMBRANE®, TRL RAIN®, and TRL RAIN ULTRA®. These advanced systems work in conjunction to transform post-crushing operations, offering a multitude of benefits that address critical environmental and efficiency challenges faced by the sugar industry today.
A cornerstone of this new process is its commitment to zero chemical usage. Unlike traditional methods that rely on lime, sulfur, and phosphates, Taylormade Renewables' system eliminates the need for these chemicals entirely. This not only leads to a cleaner, more environmentally friendly production but also contributes to the creation of a purer, premium-grade sugar with an extended shelf life.
Beyond the elimination of chemicals, the innovative process boasts remarkable improvements in resource efficiency. The company projects an up to 80% reduction in water and energy consumption. This substantial decrease in resource use is achieved through the concentrated efficiency of TRL RAIN® in concentrating sugarcane juice in a single pass, and the further enhancement of recovery and resource efficiency by TRL RAIN ULTRA®, particularly beneficial for distillery-linked operations.
Furthermore, the new process is expected to yield approximately 10% higher sugar recovery, directly translating to increased profitability for sugar manufacturers. The resulting sugar is described as transparent and premium-grade.
Crucially, the patented system offers full Zero Liquid Discharge (ZLD) capability, meaning that no liquid waste is released into the environment. This addresses a major environmental concern associated with sugar manufacturing, aligning with global sustainability goals and regulatory requirements. The system's design also allows for easy integration into existing crystallization systems, making it a viable and attractive upgrade option for current sugar factories.
In a related development, Taylormade Renewables has also received official registration as an approved manufacturer by the National Federation of Cooperative Sugar Factories Ltd. (NFCSF). This significant approval was granted during NFCSF’s 72nd Registration Committee meeting on June 10, 2025, and is valid for a period of three years, until June 9, 2028. This registration positions Taylormade Renewables to introduce its patented system across over 200 cooperative sugar and distillery plants throughout India. The company plans to accelerate its deployment through various models, including Build-Own-Operate (BOO) projects, technology licensing, and turnkey solutions.
